Flats are a popular type of footwear known for their comfort, versatility, and style. They are characterized by their low or no heel and are worn for various occasions, from casual to formal. The production of flats involves multiple steps and materials, each contributing to the overall cost.
How Flats are Produced
Flats, or flat products, are key components in the manufacturing industry and are produced through a specific series of processes. The production of flats typically begins with the melting of raw materials, usually steel or aluminum, in a furnace. This molten metal is then cast into large, semi-finished forms known as billets or slabs. These billets are subsequently reheated and passed through a series of rollers in a process called hot rolling. During hot rolling, the metal is reduced in thickness and elongated, producing flat sheets or coils. The hot-rolled sheets may then undergo further processing, such as cold rolling, to achieve the desired final thickness and surface finish.
After the hot rolling process, cold rolling is used to refine the flat products further. In cold rolling, the hot-rolled sheets are cooled and then passed through rollers at room temperature to achieve a finer, smoother finish. This process also improves the mechanical properties of the metal, such as its strength and hardness. Cold-rolled flats are often used in applications requiring precise dimensions and a high-quality surface. The cold-rolled products are then subjected to various finishing treatments, including annealing, which involves heating the metal to relieve internal stresses and improve ductility. After finishing, the flats are cut to specific lengths and widths, and sometimes coated to prevent corrosion or enhance appearance.
Production Cost Distribution
The production cost of flats typically includes:
- Materials (40-50%): This includes the upper materials (leather, fabric, synthetic), soles, insoles, and embellishments.
- Labor (20-30%): Costs related to cutting, sewing, assembling, and finishing the shoes.
- Manufacturing Overheads (10-15%): Includes costs for machinery, factory overheads, and quality control.
- Shipping and Logistics (5-10%): Costs associated with transporting raw materials and finished products.
- Marketing and Other Costs (5-10%): Includes marketing, packaging, and administrative expenses.
Types of Flats
1. Ballet Flats
Overview
Ballet flats are a classic type of flat shoe inspired by ballet slippers. They are known for their simple, elegant design and rounded toe. Ballet flats are typically made from materials like leather, suede, or fabric, and may feature details such as bows, elasticized edges, or decorative stitching. They are versatile and can be worn with casual or dressy outfits.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Repetto | 1947 | Paris, France |
| Tory Burch | 2004 | New York, USA |
| Sam Edelman | 2004 | New York, USA |
| Tieks | 2008 | Los Angeles, USA |
| J.Crew | 1947 | New York, USA |
Averaged Retail Price on Amazon
- $50 – $150
Market Popularity
Ballet flats are highly popular among women of all ages due to their comfort and stylish design. They are a staple in many wardrobes and are suitable for various occasions.
Production Details
- White Label Production Cost in China: $8.00 – $15.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, fabric, rubber soles, decorative elements
2. Loafers
Overview
Loafers are slip-on shoes that combine style and comfort. They come in various designs, including penny loafers, tassel loafers, and horsebit loafers. Loafers are typically made from leather or suede and feature minimalistic designs with decorative elements. They are versatile and can be worn for both casual and formal occasions.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Gucci | 1921 | Florence, Italy |
| Tod’s | 1920 | Sant’Elpidio a Mare, Italy |
| Cole Haan | 1928 | Chicago, USA |
| Clarks | 1825 | Somerset, UK |
| Johnston & Murphy | 1850 | Nashville, USA |
Averaged Retail Price on Amazon
- $60 – $150
Market Popularity
Loafers are popular for their comfort and classic style. They are suitable for various everyday activities and can be dressed up or down depending on the occasion.
Production Details
- White Label Production Cost in China: $15.00 – $30.00 per unit
- Product Weight: 200 – 300 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, rubber soles, decorative elements
3. Espadrilles
Overview
Espadrilles are casual flats characterized by their jute rope soles. They are often made from canvas or cotton fabric and can feature various designs, including closed-toe, open-toe, and lace-up styles. Espadrilles are known for their relaxed, summery look and are perfect for warm weather.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Soludos | 2010 | New York, USA |
| Castaner | 1927 | Girona, Spain |
| TOMS | 2006 | Los Angeles, USA |
| Viscata | 2013 | Barcelona, Spain |
| Kanna | 1985 | Murcia, Spain |
Averaged Retail Price on Amazon
- $30 – $80
Market Popularity
Espadrilles are popular for their comfort and breezy style. They are widely worn during the summer months and are a staple in vacation wardrobes.
Production Details
- White Label Production Cost in China: $5.00 – $12.00 per unit
- Product Weight: 200 – 300 grams
- Minimum Order Quantity: 500 units
- Major Materials: Canvas, cotton, jute rope, rubber soles
4. Pointed-Toe Flats
Overview
Pointed-toe flats are a chic and elegant type of flat shoe featuring a pointed toe design. They are typically made from materials like leather, suede, or synthetic fabrics and can include decorative elements such as bows, straps, or embellishments. Pointed-toe flats are perfect for dressier occasions and can add a sophisticated touch to any outfit.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Jimmy Choo | 1996 | London, UK |
| Manolo Blahnik | 1970 | London, UK |
| Sam Edelman | 2004 | New York, USA |
| Valentino | 1960 | Milan, Italy |
| Tory Burch | 2004 | New York, USA |
Averaged Retail Price on Amazon
- $60 – $200
Market Popularity
Pointed-toe flats are popular for their stylish and elegant design. They are often worn for formal events and professional settings, offering a comfortable yet fashionable option.
Production Details
- White Label Production Cost in China: $12.00 – $25.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, synthetic fabrics, rubber soles, decorative elements
5. Mary Jane Flats
Overview
Mary Jane flats are a timeless and classic style of flat shoe featuring a strap across the instep. They are typically made from materials like leather, patent leather, or synthetic fabrics and can be adorned with decorative elements such as bows or buckles. Mary Jane flats are known for their feminine and youthful look.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Clarks | 1825 | Somerset, UK |
| Sam Edelman | 2004 | New York, USA |
| Tory Burch | 2004 | New York, USA |
| Dr. Martens | 1947 | Wollaston, UK |
| Mary Jane | 1930s | Various locations |
Averaged Retail Price on Amazon
- $40 – $120
Market Popularity
Mary Jane flats are popular for their charming and classic design. They are often worn for casual and semi-formal occasions, providing a comfortable and stylish option.
Production Details
- White Label Production Cost in China: $8.00 – $18.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, patent leather, synthetic fabrics, rubber soles, decorative elements
6. D’Orsay Flats
Overview
D’Orsay flats are characterized by their unique cut-out design, exposing the sides of the foot. They are typically made from materials like leather, suede, or synthetic fabrics and can feature pointed or rounded toes. D’Orsay flats are known for their sophisticated and stylish appearance, making them perfect for dressy occasions.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Sam Edelman | 2004 | New York, USA |
| Tory Burch | 2004 | New York, USA |
| J.Crew | 1947 | New York, USA |
| Nine West | 1978 | New York, USA |
| Vince Camuto | 2005 | New York, USA |
Averaged Retail Price on Amazon
- $50 – $150
Market Popularity
D’Orsay flats are popular for their elegant and chic design. They are often worn for formal events and professional settings, offering a stylish yet comfortable option.
Production Details
- White Label Production Cost in China: $10.00 – $20.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, synthetic fabrics, rubber soles, decorative elements
7. Slingback Flats
Overview
Slingback flats feature a strap that wraps around the back of the ankle, leaving the heel exposed. They are typically made from materials like leather, suede, or synthetic fabrics and often include decorative elements such as buckles or bows. Slingback flats are known for their elegant and airy design, making them suitable for both casual and formal wear.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Stuart Weitzman | 1986 | New York, USA |
| Tory Burch | 2004 | New York, USA |
| Sam Edelman | 2004 | New York, USA |
| Michael Kors | 1981 | New York, USA |
| Chanel | 1910 | Paris, France |
Averaged Retail Price on Amazon
- $60 – $150
Market Popularity
Slingback flats are popular for their chic and versatile design. They are often worn during warmer months and can be paired with a variety of outfits, from casual to dressy.
Production Details
- White Label Production Cost in China: $10.00 – $20.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, synthetic fabrics, rubber soles, decorative elements
8. Moccasins
Overview
Moccasins are a type of flat shoe characterized by their soft, flexible construction and typically feature a U-shaped toe. They are often made from materials like leather, suede, or nubuck and can include decorative stitching, laces, or beading. Moccasins are known for their comfort and casual style, making them ideal for everyday wear.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Minnetonka | 1946 | Minneapolis, USA |
| L.L. Bean | 1912 | Freeport, USA |
| Tod’s | 1920 | Sant’Elpidio a Mare, Italy |
| Clarks | 1825 | Somerset, UK |
| UGG | 1978 | Goleta, USA |
Averaged Retail Price on Amazon
- $50 – $120
Market Popularity
Moccasins are popular for their comfort and traditional design. They are often worn for casual outings and indoor use, providing a cozy and relaxed fit.
Production Details
- White Label Production Cost in China: $8.00 – $18.00 per unit
- Product Weight: 200 – 300 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, nubuck, rubber soles, decorative stitching
9. Peep-Toe Flats
Overview
Peep-toe flats feature an open-toe design, allowing the toes to peek through. They are typically made from materials like leather, suede, or synthetic fabrics and can include decorative elements such as bows, straps, or embellishments. Peep-toe flats are known for their stylish and feminine look, making them suitable for warmer weather and dressy occasions.
Popular Brands
| Brand | Established | Location |
|---|---|---|
| Sam Edelman | 2004 | New York, USA |
| Tory Burch | 2004 | New York, USA |
| Nine West | 1978 | New York, USA |
| Steve Madden | 1990 | Long Island City, USA |
| Michael Kors | 1981 | New York, USA |
Averaged Retail Price on Amazon
- $50 – $130
Market Popularity
Peep-toe flats are popular for their elegant and breathable design. They are often worn during spring and summer and can be paired with both casual and formal outfits.
Production Details
- White Label Production Cost in China: $10.00 – $20.00 per unit
- Product Weight: 150 – 250 grams
- Minimum Order Quantity: 500 units
- Major Materials: Leather, suede, synthetic fabrics, rubber soles, decorative elements
