Shorts are essential summer garments, offering comfort and style for various activities and occasions. The production cost of shorts involves several key factors, including materials (40-50%), labor (20-30%), manufacturing overhead (10-15%), and logistics and distribution (5-10%).
How Shorts are Produced
1. Designing and Material Selection
The production of shorts begins with the design phase, where fashion designers create patterns and select materials. Depending on the purpose of the shorts—whether for casual wear, sports, or formal settings—different fabrics such as cotton, polyester, or denim are chosen. Designers also consider factors like comfort, durability, and aesthetic appeal. Once the design is finalized, patterns are created using software or manually on paper. These patterns serve as blueprints for cutting the fabric, ensuring that each piece of the shorts fits together seamlessly.
2. Cutting and Sewing
After the design and material selection, the fabric is cut according to the patterns. This process can be done manually with scissors or more commonly with cutting machines that can handle multiple layers of fabric simultaneously. Once the fabric pieces are cut, they are assembled by sewing machines. Skilled workers or automated sewing machines stitch the pieces together, attaching components such as waistbands, pockets, and zippers. Quality control is crucial during this phase to ensure that each pair of shorts meets the required standards.
3. Finishing and Quality Control
The finishing stage involves adding the final touches to the shorts, such as hemming the edges, attaching labels, and inserting any additional features like drawstrings or buttons. The shorts are then inspected for any defects, such as loose threads or uneven stitching. Quality control teams ensure that the shorts meet the brand’s standards and customer expectations. After passing inspection, the shorts are pressed and packaged, ready for distribution. This stage is vital for maintaining the overall quality and longevity of the product.
4. Distribution and Retail
Once the shorts are manufactured and packaged, they are sent to distribution centers. From there, they are shipped to retail stores or directly to customers if purchased online. Retailers often display the shorts in stores, where customers can try them on and purchase them. In an e-commerce setting, shorts are marketed through online platforms with detailed descriptions and images to attract buyers. The entire production process, from design to retail, is carefully coordinated to ensure that the final product is both high-quality and accessible to consumers.
Production Cost Distribution
The cost distribution for producing shorts typically includes the following components:
- Material Costs (30-40%): This includes fabric, thread, and other materials required for making the shorts.
- Labor Costs (20-30%): Expenses for workers involved in cutting, sewing, and assembling the shorts.
- Overhead Costs (15-20%): Factory expenses, including rent, utilities, and equipment maintenance.
- Design and Development (10-15%): Costs related to creating patterns, prototypes, and any design work.
- Packaging and Logistics (5-10%): Includes packaging materials and the cost of shipping the finished product.
- Marketing and Sales (5-10%): Costs associated with promoting and selling the shorts.
Types of Shorts
1. Denim Shorts
Denim shorts, also known as jean shorts or cutoffs, are a timeless classic in casual wear. Typically made from sturdy denim fabric, they feature a variety of styles, including high-waisted, low-rise, and distressed. Denim shorts are versatile and can be dressed up or down for different looks.
Popular Brands
Brand | Established | Location |
---|---|---|
Levi’s | 1853 | San Francisco, CA, USA |
Wrangler | 1904 | Greensboro, NC, USA |
American Eagle | 1977 | Pittsburgh, PA, USA |
Abercrombie & Fitch | 1892 | New Albany, OH, USA |
H&M | 1947 | Västerås, Sweden |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $20 – $50
- Popularity: Highly popular for its classic style and versatility.
Production Details
- White Label Production Cost in China: $8 – $15 per unit
- Product Weight: Approximately 0.6 pounds
- Minimum Order Quantity (MOQ): 800 units
- Major Materials: Denim (cotton), metal hardware
2. Chino Shorts
Chino shorts are a stylish and versatile option suitable for both casual and semi-formal occasions. Made from chino fabric, which is a twill fabric typically made from cotton or a cotton blend, these shorts offer a clean and tailored look. Chino shorts often feature a flat front and are available in various lengths.
Popular Brands
Brand | Established | Location |
---|---|---|
J.Crew | 1983 | New York, NY, USA |
Banana Republic | 1978 | San Francisco, CA, USA |
Gap | 1969 | San Francisco, CA, USA |
Dockers | 1986 | San Francisco, CA, USA |
Old Navy | 1994 | San Francisco, CA, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $25 – $60
- Popularity: Highly popular for its versatility and classic style.
Production Details
- White Label Production Cost in China: $10 – $20 per unit
- Product Weight: Approximately 0.5 pounds
- Minimum Order Quantity (MOQ): 1000 units
- Major Materials: Chino fabric (cotton or cotton blend), metal hardware
3. Cargo Shorts
Cargo shorts are characterized by their multiple pockets, typically located on the sides of the legs. Originally designed for utility and practicality, cargo shorts have become a popular casualwear option. They offer ample storage space and are often made from durable cotton twill or ripstop fabric.
Popular Brands
Brand | Established | Location |
---|---|---|
Columbia | 1938 | Portland, OR, USA |
Carhartt | 1889 | Dearborn, MI, USA |
Dickies | 1922 | Fort Worth, TX, USA |
Wrangler | 1904 | Greensboro, NC, USA |
Rothco | 1953 | Long Island, NY, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $20 – $50
- Popularity: Popular for its functional design and outdoor appeal.
Production Details
- White Label Production Cost in China: $10 – $20 per unit
- Product Weight: Approximately 0.7 pounds
- Minimum Order Quantity (MOQ): 800 units
- Major Materials: Cotton twill or ripstop fabric, metal hardware
4. Board Shorts
Board shorts are a type of swimwear originally designed for surfers, featuring a longer length and quick-drying fabric. They often have a lace-up or Velcro fly closure and a cargo pocket for storing small items. Board shorts come in various colors and patterns and are popular for beach and water sports.
Popular Brands
Brand | Established | Location |
---|---|---|
Quiksilver | 1969 | Huntington Beach, CA, USA |
Billabong | 1973 | Gold Coast, Queensland, Australia |
O’Neill | 1952 | Santa Cruz, CA, USA |
Hurley | 1979 | Costa Mesa, CA, USA |
Rip Curl | 1969 | Torquay, Victoria, Australia |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $20 – $60
- Popularity: Highly popular for beach and water sports activities.
Production Details
- White Label Production Cost in China: $10 – $20 per unit
- Product Weight: Approximately 0.5 pounds
- Minimum Order Quantity (MOQ): 800 units
- Major Materials: Polyester or nylon fabric, Velcro or lace-up closure
5. Athletic Shorts
Athletic shorts are designed for physical activity and sports, offering comfort, flexibility, and moisture-wicking properties. They are typically made from lightweight and stretchy materials like polyester or a polyester blend. Athletic shorts come in various lengths and styles, including running shorts, basketball shorts, and gym shorts.
Popular Brands
Brand | Established | Location |
---|---|---|
Nike | 1964 | Beaverton, OR, USA |
Adidas | 1949 | Herzogenaurach, Germany |
Under Armour | 1996 | Baltimore, MD, USA |
Puma | 1948 | Herzogenaurach, Germany |
Reebok | 1958 | Boston, MA, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $15 – $40
- Popularity: Extremely popular for athletic and workout wear.
Production Details
- White Label Production Cost in China: $5 – $15 per unit
- Product Weight: Approximately 0.4 pounds
- Minimum Order Quantity (MOQ): 1000 units
- Major Materials: Polyester or nylon fabric, elastic waistband
6. Linen Shorts
Linen shorts are lightweight and breathable, making them perfect for hot weather. Linen fabric is made from the fibers of the flax plant and is known for its natural texture and cooling properties. Linen shorts often feature a relaxed fit and are popular for casual summer outfits.
Popular Brands
Brand | Established | Location |
---|---|---|
Tommy Bahama | 1993 | Seattle, WA, USA |
Ralph Lauren | 1967 | New York, NY, USA |
J.Crew | 1983 | New York, NY, USA |
Banana Republic | 1978 | San Francisco, CA, USA |
H&M | 1947 | Västerås, Sweden |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $30 – $70
- Popularity: Popular for its lightweight and breathable design, ideal for summer wear.
Production Details
- White Label Production Cost in China: $12 – $20 per unit
- Product Weight: Approximately 0.4 pounds
- Minimum Order Quantity (MOQ): 600 units
- Major Materials: Linen fabric
7. Bermuda Shorts
Bermuda shorts are knee-length shorts that offer a more tailored and polished look compared to other casual shorts. They are often made from cotton or a cotton blend and feature a flat front with a zip or button closure. Bermuda shorts are popular for casual Fridays in the office or for semi-formal summer events.
Popular Brands
Brand | Established | Location |
---|---|---|
Ralph Lauren | 1967 | New York, NY, USA |
Tommy Hilfiger | 1985 | New York, NY, USA |
Dockers | 1986 | San Francisco, CA, USA |
Banana Republic | 1978 | San Francisco, CA, USA |
Gap | 1969 | San Francisco, CA, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $30 – $80
- Popularity: Popular for its polished look and versatility.
Production Details
- White Label Production Cost in China: $15 – $25 per unit
- Product Weight: Approximately 0.5 pounds
- Minimum Order Quantity (MOQ): 800 units
- Major Materials: Cotton or cotton blend
8. Lounge Shorts
Lounge shorts, also known as casual shorts or sleep shorts, are designed for comfort and relaxation. They are typically made from soft and lightweight fabrics like cotton jersey or modal, with an elastic waistband for easy wear. Lounge shorts are popular for lounging at home, sleeping, or running errands.
Popular Brands
Brand | Established | Location |
---|---|---|
Hanes | 1901 | Winston-Salem, NC, USA |
Fruit of the Loom | 1851 | Bowling Green, KY, USA |
Calvin Klein | 1968 | New York, NY, USA |
Under Armour | 1996 | Baltimore, MD, USA |
Champion | 1919 | Winston-Salem, NC, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $10 – $30
- Popularity: Popular for its comfort and relaxed fit.
Production Details
- White Label Production Cost in China: $5 – $12 per unit
- Product Weight: Approximately 0.3 pounds
- Minimum Order Quantity (MOQ): 1000 units
- Major Materials: Cotton jersey or modal fabric
9. Active Shorts
Active shorts are designed for high-performance activities and workouts, offering features such as moisture-wicking fabric, built-in compression, and reflective details for visibility. They are often made from lightweight and stretchy materials like polyester or spandex and come in various lengths and styles.
Popular Brands
Brand | Established | Location |
---|---|---|
Nike | 1964 | Beaverton, OR, USA |
Adidas | 1949 | Herzogenaurach, Germany |
Under Armour | 1996 | Baltimore, MD, USA |
Puma | 1948 | Herzogenaurach, Germany |
Reebok | 1958 | Boston, MA, USA |
Retail Price and Market Popularity
- Averaged Retail Price on Amazon: $20 – $50
- Popularity: Extremely popular for athletic and workout wear.
Production Details
- White Label Production Cost in China: $8 – $18 per unit
- Product Weight: Approximately 0.4 pounds
- Minimum Order Quantity (MOQ): 1000 units
- Major Materials: Polyester or spandex fabric, elastic waistband